26 October 2017

Oh Groovy, Baby !


In elementary school we had a riddle that went like this: 
Q:   How many grooves are there on a record?
A:   Two - one on each side.

Ortofon (the name of the company) in Nakskov (the name of the Danish town) lives from sound and produces some of the world's best pick-ups for record players. It requires dexterity and deep concentration of 3F union employees (the union I am a member of).

As you may have guessed, this is my loose translation of an article from my monthly 3F union magazine and I am dedicating this story to well known French DJ artist, Esteban. 

But before we go on any further, hit this link and listen to this music in the background while you read this very interesting "you'd be surprised" story.

From Tokyo to New York, the booming beat of dance music entices guests in the dark. In nightclubs - blue, purple and white flashing lights, spinning round the room, momentarily reveal the faces of the guest as they dance to the inciting rhythms.  The disc jockey behind the mixer on the stage is the magic of the music. He does not use hocus-pocus pre-mixed formulas, but instead he uses his hands like "scratching" on vinyl.  The sounds together create an entire orchestra of voices and music.

However, the magic of the night starts not in the clubs, rather, they start at the Ortofon company in Nakskov, Lolland (a medium size island south of Copenhagen and just north of Germany) (we drove across the island 2 blogs ago.  Look for the letters E, F and G on the map.)  It's from this point where the music starts.  It's from here that DJ's from around the world get the world's best pick-ups used to mix their music.

THE
WORK REQUIRES FEELING

Ortofon's red brick building reveals nothing of the machine noise that the ear meets as soon as you enter the ground floor.  Here sits the 56-year-old Lone Sunke.  She is the team leader in the magnetic department for 17 full-time employees and 8 young workers. Her team is sitting in rows and concentrate on each their microscopes while their fingers work with tweezers. With surgical precision, they collect the metal thread on a coil roll. 700 copper metal wires are made in the machine, which is among other things, the cause of the noise in the room.


It takes a sense of feeling to work with this because you have to put the coils down over small sticks and the thread is 23 thousandth of a my. (the article does not say what a my is, but I found this: My (Μ μ) is a Greek letter with the sound value [m]. The letter is used  as a symbol of permittivity. It is often seen that the letter u is used instead of "my". This is shown by indicating capacity.)  "It is thinner than a strand of hair", explains Lone Sunke.
In the magnetism department they produce the popular Q-Bert pickup, made especially for scratch and hip-hop. It is designed in collaboration with the American DJ Q-Bert from San Francisco, CA.  "We sell a lot of Q-Bert pickups. There are many different colors and types, such as the OM and 2M model", tells Lone Sunke.


CONSTANT DEVELOPMENT
The company started in 1918 to produce soundtracks for film. Good sound has since been the trademark.  "Our major export markets are USA, Japan and Germany. We provide a lot of customer service and we are constantly working on developing new technologies, products and production methods. We collaborate with Denmark's Technical University and Technology Institute", says Markus Jonsson, Supply Chain Director.

The most exclusive pickup is a handmade MC Anna. It costs 50,000 kroner (about $7,800 or €6,700) and they produce five of a month.

ORTOFON'S JOURNEY WITH GOOD SOUND

Throughout time, Ortofon has focused on developing new products. Today, besides pick-ups, pulse simulators are made.  They are used for first aid doll components in plastic rubber and metal for the pharmaceutical industry and hearing aid components.  Common to all of this is the sound but also that the technology is constantly improving so the products are getting even better.

The photo above shows 58 year old Jane Ploug who has been employed at Ortofon for 25 years.  She is attaching a microscopic diamond on the needle of the pick-up.

So when the music stops, the lights turned off and the DJ packs up his records, 3F employees in Lolland continue to produce sound for the world. 

But did you know that groove can also be found in the heart?   Click here and tune out.


1918
In 1918, Danish engineer Axel Petersen and Arnold Poulsen, founded the Electrical Phono Film Company.  At that time, there was no soundtrack on the filmstrip in cinemas.  These 2 men developed the first synchronized sound and film system which at that time was in high demand world wide.  Today the company is called Ortofon.









1948
In 1948, Ortofon developed the first Mono Pick-Up AB, A and C; a new and bedre sound system which lifted the sound from 5 kHz to 14 kHz.  Within a few years this pick-up became known around the world.














1959
In 1959, the first stereo pick-up was available on the market.  It was called SPU for stereo pick-up.  Stereo pick-ups could function in a sound system with several independent sound channels.  The SPU is characterized by the rich bass.  When this little invention came along, it was a sound that no one had ever heard before.











400,000
400,000 diamonds arrive yearly from Japan and Switzerland to the factory in Lolland.  Real diamonds are used exclusively in the pick-ups such as the Anna for dkk50,000   And others types are used to reach deeper into the groove.  These are good for "scratching".

4,000
And this many pick-ups are made each week and each with a real diamond.








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